Alumina Porous Foam Ceramic Filter for Metal Casting (Material: Silicon carbide, Alumina, Zirconia)

• Customization: Available
• Classification: Honeycomb
• Grade Standard: Industrial Grade
• Model NO.: Alumina Porous Foam Ceramic Filter
• Kind: Honeycomb
• Quality: First Class
• Transport Package: Wooden Box/Carton Box/as Customer′s Request
• Specification: 100x100x22
• Trademark: Global
• Origin: China
• HS Code: 69091100
• Production Capacity: 15000 Ton/Year

Product Description

Ceramic Foam Filter 
1. Introduction:
Foam Ceramic are mainly used for filtration of aluminum and aluminum alloys in foundries and cast houses . With their excellent thermal shock resistance and corrosion resistance from molten aluminum, they can effectively eliminate inclusions, reduce trapped gas and provide laminar flow, and then the filtered metal is significantly cleaner. Cleaner metal results in higher-quality castings, less scrap, and fewer inclusion defects, all of which contribute to bottom-line profit.
 
  SIC Ceramic Foam filters are just developed as a new type molten metal filter to decrease casting flaw in recent years. With its characteristics of light-weight, high mechanical strength, large specific surface areas, high porosity, excellent thermal shock resistance, erode resistance, high-performance,SIC Ceramic Foam filter is designed for filtering impurities from molten Iron & Alloy, nodular cast iron castings, grey iron castings and malleable castings, Bronze casting, etc.
 
2. Size available:
 7", 9", 12", 15", 17", 20", and 23", with porosities from PPI 10 to PPI 60(PPI ie pores per inch).
Other special sizes could be produced on request.


3. Material Specifications
 

Material	ZrO2	SiC	Al2O3
Colour	Yellow	Grey Black	white
Pore density (ppi)	10~60	10~60	10~60
Porosity (%)	80~90	80~90	80~90
Operating temperature(°C)	1700	1500	1100
Compression Strength(MPa)	1.2	0.9	0.8
Density(g/cm3)	0.90-1.50	0.35-0.50	0.30-0.45
Thermal Shock Resistance(1100-20°C)	>6 times	>6 times	>6 times
Application	steel	iron	Non-Ferrous Alloy and Aluminium

 
 
4.1 SIC Physical Properties:

Porosity(%)	80~90%
Working Temperature	≤1500°C
Bending Strength(Mpa)	0.8
Compression Strength(Mpa)	0.9
Thermal Shock Resistance	1100°C---room temperature 6 times
Volume Density	0.4-0.5g/cm3

 
 
 4.2 Alumina Physical Properties:

Working	≤1200°C
Porosity	80~90%
Compression Strength  (Indoor Temperature)	≥1.0Mpa
Volume Density	≤0.5g/cm3
Thermal Shock Resistance	800°C---Indoor temperature 5 times
Application	non-ferrous and alumina alloys,  high temperature gasfilter, chemical fillings and catalysis carrier

 

5. Pouring Rate and Filtration Capacity
 
1) Alumina Ceramic Foam Filters

Dimensions(mm)	Dimensions(inch)	Pouring Rate(kg/s)	Filtration Capacity(ton)
178x178x50	7x7x2	0.2-0.6	5
228x228x50	9x9x2	0.3-1.0	10
305x305x50	12x12x2	0.8-2.5	15
381x381x50	15x15x2	2.2-4.5	25
430x430x50	17x17x2	3.0-5.5	35
508x508x50	20x20x2	4.0-6.5	45
585x585x50	23x23x2	5.0-8.6	60

2) Zirconia Ceramic Foam Filters

Dimensions(mm)	Pouring Rate(kg/s)	Filtration Capacity(kg)
50x50x22	3-5	30
50x75x22	4-6	40
75x75x22	7-12	60
75x100x22	8-15	80
100x100x22	14-20	100
D50x22	2-6	18
D80x22	6-10	50
D90x22	8-16	70

3) Silicon Carbide Ceramic Foam Filters

Dimensions (mm)	Pouring Rate(kg/s)		Filtration Capacity(ton)
	Grey Iron	Ductile Iron	Grey Iron	Ductile Iron
40x40x22	4	3	65	32
50x50x22	6	4	100	52
75x50x22	9	6	150	75
75x75x22	14	9	220	100
100x50x22	12	8	200	100
100x75x22	18	12	300	150
100x100x22	25	16	400	200
150x150x22	50	36	900	450

Certificate 

Customer visit


FAQ

Q: What is your experience in your products?
A: We have over 20 years experience in this industry line. We are professional manufacturer in this area.
 
Q: What is your MOQ?
A: The MOQ is different as per different products, for example, 1 Ton for ceramic ball.
 
Q: Can you accept small quantity sample order before production?
A: Yes, we can offer sample for your testing first before production.
 
Q: What is your production time?
A: We have large stock for standard products. For non-standard product ,it will take 7-10 days after order and details confirmed. 
 
Q: What are your payment terms?
A: We accept T/T, L/C for big amount, Western Union for small amount.